on-Line Slitting Center Winding Machine
Category：Winding Machine
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+86-18000876276 WhatsApp
On-Line Slitting Center Winding Machine consists of a modular frame, a double-station center winding arm, an online slitting device, an air shaft assembly, a servo drive system, a film guide roller channel and a Siemens control system. The external cables are embedded, equipped with an independent operation touch interface and a multi-point safety emergency stop system. It is a high-performance automatic winding device for the end of a high-speed production line, integrating the functions of "online slitting" and "center winding".
on-Line Slitting Center Winding Machine Parameter
| Model No. | Max Rewinding Dia | Max Rewind Width | Max Speed |
| JW-SJ2300ZX | Φ1000mm | 2300mm | 300m/min |
| JW-SJ2800ZX | Φ1000mm | 2800mm | 300m/min |
| JW-SJ3600ZX | Φ1000mm | 3600mm | 300m/min |
※Remarks: Other sizes of machines are available upon request
on-Line Slitting Center Winding Machine Features
Highly integrated control system
The full control system of On-Line Slitting Center Winding Machine is centrally managed by the German SIEMENS SIMATIC high-end motion controller, supporting multi-station collaborative control and automatic tension adjustment. The system operation response time is<0.5 seconds="">
Full servo drive guarantees accuracy
On-Line Slitting Center Winding Machine is equipped with a complete German SIEMENS servo drive system, which supports continuous load and stable operation, and the winding diameter varies from Φ300mm to Φ1200mm. High-precision drive control ensures that the winding surface is tight and flat, and the slitting error is controlled within ±0.3mm.
Optimized operation path design
On-Line Slitting Center Winding Machine adopts an optimized film threading route and is equipped with multiple sets of anti-deflection guide rollers and sliding guide plates to minimize manual intervention time. The material loading and line change time is shortened from the traditional 15 minutes to less than 5 minutes, effectively improving the overall operation efficiency and reducing safety hazards.
Precise and gentle center winding technology
On-Line Slitting Center Winding Machine adopts a fully automatic center winding structure, and the winding tension is flexibly controlled by the main motor, which is suitable for a variety of films and composite materials. The tension range can be adjusted from 5-50N to avoid wrinkling of the material or uneven stretching of the edges, ensuring that the core is neat and consistent.
Multi-mode low-loss roll changing system
On-Line Slitting Center Winding Machine is equipped with a double-station automatic switching system, supports the "preparatory shaft pre-drive mode", and is supplemented by a synchronous deviation correction device to achieve uninterrupted roll changing process. The material docking length is ≤500mm, which saves 20% of material waste compared with ordinary mechanical type, and the roll changing time is shortened to less than 3 seconds.
Upgradable to replace the original module
The On-Line Slitting Center Winding Machine structure supports docking with the tail end of the original cast film or breathable film production line, directly replacing the old winding system. The adaptable material width can reach up to 2200mm, and supports subsequent expansion of scanning, visual inspection and other modules, which is suitable for the upgrading and transformation needs of intelligent factories.
Applied to China Zhongshun Jierou Co., Ltd.
In Zhongshun Jierou Hubei Paper Factory, this machine is used for the online winding and slitting process of cast film backing film, replacing the original imported old model. On-Line Slitting Center Winding Machine helps the production line maintain an error of ≤±0.2mm when running at high speed, and the winding flatness is better than the previous process, becoming the standard of its high-end maternal and infant product production line.
Applied to Kimberly-Clark factory in Malaysia
Kimberly-Clark Malaysia introduced On-Line Slitting Center Winding Machine in the newly launched adult care product line for high-speed online slitting of PE backing film. The center winding structure helps it maintain 24-hour uninterrupted production, and the unit material loss rate is controlled within 3%, which greatly saves raw material costs.
Applied to Soffell packaging material line in Thailand
Soffell mosquito repellent care brand in Thailand uses On-Line Slitting Center Winding Machine in its own packaging film processing plant, and specially customizes the winding width of 1850mm for winding and cutting of PP film and PET film composite film. The online slitting function reduces the burden of manual intervention, and the roll change error is controlled within ±1mm.
Applied to Diana Unicharm Factory in Vietnam
Diana Company in Vietnam installed On-Line Slitting Center Winding Machine in its baby diaper breathable film production line. By linking with the CCD visual inspection system, it can automatically cut and wind defective film segments, ensure product quality consistency and enhance the terminal brand reputation.
on-Line Slitting Center Winding Machine Care and Maintenance
Daily inspection of the electronic control system
Check the Siemens motion controller for alarm information every week, and check whether the drive temperature is within the normal range of 40~60℃. It is recommended to back up the program data once every three months to prevent unexpected downtime from causing interruption of operation.
Servo motor and reducer maintenance
It is recommended to add grease to the servo motor shaft end every 2000 hours to avoid bearing wear affecting the running accuracy. The reducer is checked for oil level and oil quality every six months to ensure that the transmission chain is free of slippage and low noise.
Cleaning of slitting device and guide roller
The online slitting blade needs to wipe the residual film scraps and check the sharpness of the blade after daily use. Clean the surface of the guide roller once a week to avoid oil or dust accumulation causing material deviation or slippage.
Daily maintenance of air shaft and rubber strip
The rubber strip of the air shaft should be checked once a month for signs of aging and cracking to ensure uniform clamping force. If the rubber strip falls off partially, it needs to be replaced immediately. The air source filter should also be drained once every three months to ensure stable air pressure output.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
