High Speed Slip Differential Shaft Slitting Machine
Category：Slitting
Online Defect Detection System
Automatic Unload System
Pneumatic Circular Knife Slitting Method
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+86-18000876276 WhatsApp
The main components of Film Slitters include: automatic unwinding mechanism, CCD correction system, servo-driven slitting module, pneumatic circular knife assembly, slip axis winding system, tension dancing roller, central control PLC and touch screen interface, etc. The overall appearance adopts a closed sheet metal structure, and the shell coating is rust-proof and sprayed. It is a small industrial equipment used to accurately cut and rewind large rolls of plastic film, paper composite film, non-woven fabrics and other materials according to the specified width.
High Speed Slip Differential Shaft Slitting Machine Parameter
| Model No. | Max Materials Width | Unwinding Dia. | Rewinding Dia. | Min Slitting Width | Max Slitting Width | Max Speed | Applicable Materials |
| JW-FQ1350HC-1000 | 1300mm | Φ1000mm | Φ1000mm | 50mm | 600mm | 600m/min | OPP BOPP CPP PE PET PVC NY PAPER NWF |
| JW-FQ1750HC-1000 | 1700mm | Φ1000mm | Φ1000mm | 50mm | 800mm | 600m/min | OPP BOPP CPP PE PET PVC NY PAPER NWF |
| JW-FQ2250HC-1000 | 2200mm | Φ1000mm | Φ1000mm | 50mm | 1000mm | 600m/min | OPP BOPP CPP PE PET PVC NY PAPER NWF |
| JW-FQ2550HC-1000 | 2500mm | Φ1000mm | Φ1000mm | 50mm | 1200mm | 600m/min | OPP BOPP CPP PE PET PVC NY PAPER NWF |
※Remarks: Other sizes of machines are available upon request
High Speed Slip Differential Shaft Slitting Machine Features
Intelligent control system
Film Slitters are equipped with Siemens SIMATIC motion controllers from Germany, centralized command management through integrated PLC, and a full set of SIEMENS servo drivers to achieve high-speed closed-loop control. During the operation of the equipment, automatic tension adjustment, one-button switching of recipes, and real-time error correction can be achieved to ensure cutting stability and repeatability.
Precision correction and material guiding system
Film Slitters detect film edges or printing lines in real time and automatically correct the material running path through the built-in high-sensitivity CCD correction system. The system response time is less than 0.02 seconds, and the correction accuracy is ±0.1mm, which effectively avoids slitting deviation and is particularly suitable for high-speed continuous slitting of high-demand pattern films and positioning films.
Highly adaptable winding technology
Film Slitters adopts a slip-axis low-tension winding system and supports a synchronous dual-axis independent control structure. The maximum winding diameter is Φ1000mm, and the minimum cutting width can be up to 50mm. Through the pressure difference adjustment system, it adapts to the dynamic tension requirements of different materials and thicknesses to ensure neat slitting edges and smooth winding without wrinkles.
High compatibility of multiple materials
Film Slitters can be applied to OPP, CPP, BOPP, PE, PET, PVC, NY, non-woven fabrics, paper and other materials. The maximum material width is 2500mm, and the thickness support range is from 12μm to 200μm, realizing efficient integrated slitting across industries and structures.
High-efficiency online processing configuration
Film Slitters are equipped with an online edge material recovery system and a pneumatic circular knife slitting method, which can rewind and recycle edge materials in real time without affecting the main line speed, thereby improving material utilization. The addition of an automatic unloading system can shorten the roll change time by more than 30%, significantly improving operating efficiency.
Shanghai, China | P&G Baby Diaper Film Project
Film Slitters are used in P&G's Shanghai factory to slit PE breathable film and composite release film for the bottom film structure of baby diapers. The model is used, with a daily operating speed of 500m/min and a daily output of up to 150,000 meters. It has extremely high requirements for film surface pattern and cutting error.
Düsseldorf, Germany | Henkel Industrial Tape Slitting Project
Henkel introduced Film Slitters at its German base for slitting PET films with adhesive layers, mainly used in industrial double-sided adhesives and protective film products. Film Slitters are equipped with an online defect detection system to achieve 0.2mm spacing scratch recognition to ensure the quality of the finished product.
Rayong, Thailand | Kimberly-Clark sanitary napkin adhesive film processing
Kimberly-Clark introduced Film Slitters for high-speed slitting of its sanitary napkin adhesive film, with a minimum cutting width of 50mm and a maximum of 1000mm. The edge material adopts a negative pressure recovery structure to avoid contamination of the clean workshop. The project is equipped with an automatic loading and unloading system, saving 60% of labor costs.
Ohio, USA | Berry Global Packaging Film Slitting Center
Berry Global uses Film Slitters to process its multi-layer composite packaging film (PE+NY+EVOH). The equipped with multi-point tension control and printed pattern fixed length detection system, mainly used for slitting and cutting of refrigerated food bags and express packaging bags.
High Speed Slip Differential Shaft Slitting Machine Care and Maintenance
Slip shaft maintenance and tension system detection
The slip shaft is a high-precision power shaft. Its internal airbag should be pressure tested every month to ensure that the tension adjustment system responds consistently and avoid material deviation or uneven winding. When the service life exceeds 20,000 meters, the sleeve clearance should be checked. If tension fluctuations or noise occur, the internal components or airbag rubber rings should be replaced.
CCD correction lens and light source cleaning
As the core component of image recognition, the CCD system is recommended to clean the lens surface regularly every week, using dust-free cloth and special optical cleaning fluid to prevent dust from interfering with image recognition. At the same time, check whether the illumination of the LED cold light source is uniform. If the brightness is reduced, it should be replaced or corrected in time.
Tool wear detection and replacement mechanism
The circular knife is a high-speed rotating component. It is recommended to check the edge wear after running 80,000 meters of material. If there are problems such as cutting edge burrs, material breakage, abnormal cutting sound, etc., the tool should be replaced in time. The automatic positioning tool holder can be installed to improve the replacement efficiency and safety.
Control system and electrical cabinet temperature monitoring
The servo drive, PLC and touch screen in the control system are the core brain of Film Slitters. The ventilation and heat dissipation in the electrical control box should be kept good. In the high temperature environment in summer, it is recommended to install an air conditioner to prevent electronic components from shutting down, disconnecting and other faults due to overheating, and ensure continuous and stable operation.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
