F500 High Speed Rewinding Machine
Category：Rewinding Machine
Printing Pattern Fixed Length Detection System
Online Defect Detection System
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F500 High Speed Rewinding Machine is an efficient rewinding equipment specially used for coiled materials such as film, paper, aluminum foil, etc. It has the functions of slitting, defect repair, edge leveling, etc. It has a compact appearance and structure, and consists of six parts: unwinding unit, deviation correction system, slitting device, rewinding module, electric control cabinet and operation panel.
F500 High Speed Rewinding Machine Parameter
| Model No. | Max Materials Width | Unwind Dia. | Rewind Dia. | Max Speed | Material |
| JW-F500-800 | 500 | Φ800mm | Φ800mm | 400m/min | PE, BOPP,PET,CPP, PVC, Aluminum Foil And Paper. |
※Remarks: Other sizes of machines are available upon request
F500 High Speed Rewinding Machine Features
Intelligent control system
F500 High Speed Rewinding Machine is uniformly dispatched by Germany's SIEMENS SIMATIC high-end motion controller. The signal response time is less than 0.2 seconds, which can realize the precise coordinated operation between various functional modules, ensure the efficient operation of complex coiled material operation processes, reduce human intervention, and improve the level of intelligence.
High-speed servo drive system
F500 High Speed Rewinding Machine is equipped with German imported SIEMENS servo drive. The maximum power output of a single drive is 5.5kW, which supports smooth transition during high-speed start and stop, ensuring that tension balance and slitting accuracy can be maintained even at a high-speed operation of 400m/min.
Precise deflection correction guide mechanism
The F500 High Speed Rewinding Machine adopts a frame-type photoelectric deflection correction system, and the deflection correction accuracy is controlled within the range of ±0.2mm. The CCD sensor can adjust the material path in real time according to the changes in the edge of the material, effectively preventing problems such as stacking deflection and wrinkles, and ensuring the consistency and appearance quality of downstream rewinding.
Bidirectional operation function
The F500 High Speed Rewinding Machine has a forward/reverse switching operation mode, which can be used for repeated adjustments of coils in different stages such as detection, repair, and trimming. The switching process takes only 2 seconds to complete, supporting multi-category switching and fast reprocessing of materials of different lengths, significantly improving process flexibility.
Expandable intelligent module
The F500 High Speed Rewinding Machine supports optional integration of online defect detection system and printing pattern length positioning detection system. Through industrial camera and database comparison, it can automatically identify problems such as ink breakage and inaccurate overprinting, and prompt alarms in real time on the control panel to improve factory quality.
1. Diaper Film Rewinding
Hengan Group applies the F500 machine to rewind diaper backsheet films, ensuring even roll tension and precise edges for high-speed converting lines.
2. Adult Pad Film Rolls
Windeed uses the equipment for adult pad film rolls, providing uniform winding that enhances stability in downstream lamination.
3. Sanitary Napkin Film Rewinding
Qifeng integrates the F500 into sanitary napkin film production, achieving compact rolls with clean edges to reduce waste.
4. Baby Pants Film Processing
Xinqi leverages the machine for baby training pants film rolls, ensuring consistency and reducing downtime in mass production.
5. Packaging Films for Hygiene
RKW employs the machine for hygiene packaging film rewinding, ensuring rolls meet international transport standards.
6. Feminine Care Wrap Films
Haoyue applies the system to wrap film rewinding for sanitary pads, ensuring clear roll structure and defect-free surfaces.
7. Medical Protective Films
HET uses the rewinding machine for protective medical film rolls, guaranteeing accuracy for healthcare applications.
8. Hygiene Film Rewinding
Avoteck integrates the F500 for hygiene-grade films, supporting efficient high-volume production.
9. Specialty Degradable Films
Zhaoan Tech applies the equipment to biodegradable hygiene films, ensuring consistent rewinding without damaging film properties.
10. Household Hygiene Films
Huahan leverages the machine to rewind disposable household hygiene films, ensuring tight rolls for easy storage.
11. Mattress Cover Films
Zhuangda Material uses the rewinder for mattress cover film rolls, delivering stable roll hardness for bulk supply.
12. Functional Film Rolls
Quanta-gold Boat applies the machine to rewinding functional film rolls for packaging, ensuring reliable performance.
13. Nonwoven Film Rolls
Xinsanhe employs the F500 to rewind laminated nonwoven film rolls, improving roll density and consistency.
14. Composite Hygiene Films
Jinchang integrates the rewinding machine for composite hygiene films, providing smooth winding and minimizing material loss.
15. Protective Film Rewinding
Xinghuo applies the equipment to protective hygiene film rewinding, guaranteeing accurate roll formation for industrial applications.
F500 High Speed Rewinding Machine Care and Maintenance
Clean the photoelectric correction sensor regularly
After each shift, wipe the photoelectric sensor with a clean dust-free cloth to prevent dust accumulation and misjudgment. Check the sensitivity of the sensor every week to ensure that the recognition deviation does not exceed ±0.2mm, and test whether the adjustment response time is lower than the standard range.
Check the tension sensor and air shaft
Monthly maintenance requires testing whether the low tension sensor signal output is accurate and confirming that the tension fluctuation value does not exceed ±1.5N at different speeds. At the same time, check the air tightness of the unwinding and rewinding air shafts, and replace the sealing ring or inflation pipe if necessary to prevent slippage from affecting the accuracy.
Electrical system safety check
Every quarter, professional engineers will perform software upgrades and hardware tests on the main control board, servo module, power module, etc. in the SIEMENS control cabinet to ensure that the line connectors are not loose or aging, and avoid electrical failures during operation, which will affect continuous production.
Lubrication and maintenance of sliding parts
Add special lubricating grease to sliding parts such as the correction guide rail, unwinding tension wheel and slitting knife holder every two weeks to avoid increased running resistance and decreased positioning accuracy due to dry friction. It is recommended to use high temperature resistant and anti-oxidation lubricants to adapt to high speed and high temperature environments.
Foshan Shunde Jingwei Technology Co., Ltd. was founded in Foshan Shunde in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
