F500 High Speed Rewinding Machine
Category：Rewinding Machine
Printing Pattern Fixed Length Detection System
Online Defect Detection System
-
+86-18000876276 WhatsApp
F500 High Speed Rewinding Machine is an efficient rewinding equipment specially used for coiled materials such as film, paper, aluminum foil, etc. It has the functions of slitting, defect repair, edge leveling, etc. It has a compact appearance and structure, and consists of six parts: unwinding unit, deviation correction system, slitting device, rewinding module, electric control cabinet and operation panel.
F500 High Speed Rewinding Machine Parameter
| Model No. | Max Materials Width | Unwind Dia. | Rewind Dia. | Max Speed | Material |
| JW-F500-800 | 500 | Φ800mm | Φ800mm | 400m/min | PE, BOPP,PET,CPP, PVC, Aluminum Foil And Paper. |
※Remarks: Other sizes of machines are available upon request
F500 High Speed Rewinding Machine Features
Intelligent control system
F500 High Speed Rewinding Machine is uniformly dispatched by Germany's SIEMENS SIMATIC high-end motion controller. The signal response time is less than 0.2 seconds, which can realize the precise coordinated operation between various functional modules, ensure the efficient operation of complex coiled material operation processes, reduce human intervention, and improve the level of intelligence.
High-speed servo drive system
F500 High Speed Rewinding Machine is equipped with German imported SIEMENS servo drive. The maximum power output of a single drive is 5.5kW, which supports smooth transition during high-speed start and stop, ensuring that tension balance and slitting accuracy can be maintained even at a high-speed operation of 400m/min.
Precise deflection correction guide mechanism
The F500 High Speed Rewinding Machine adopts a frame-type photoelectric deflection correction system, and the deflection correction accuracy is controlled within the range of ±0.2mm. The CCD sensor can adjust the material path in real time according to the changes in the edge of the material, effectively preventing problems such as stacking deflection and wrinkles, and ensuring the consistency and appearance quality of downstream rewinding.
Bidirectional operation function
The F500 High Speed Rewinding Machine has a forward/reverse switching operation mode, which can be used for repeated adjustments of coils in different stages such as detection, repair, and trimming. The switching process takes only 2 seconds to complete, supporting multi-category switching and fast reprocessing of materials of different lengths, significantly improving process flexibility.
Expandable intelligent module
The F500 High Speed Rewinding Machine supports optional integration of online defect detection system and printing pattern length positioning detection system. Through industrial camera and database comparison, it can automatically identify problems such as ink breakage and inaccurate overprinting, and prompt alarms in real time on the control panel to improve factory quality.
Applied to Scientex Flexible Packaging Factory in Malaysia
The F500 High Speed Rewinding Machine is deployed at the end of Scientex's BOPP composite film production line to level the edges of the finished film and to arrange the roll surface. The equipment converts large rolls into small roll sizes customized by customers through slitting and rewinding operations, optimizing storage and transportation.
Applied to Yongxin Co., Ltd.'s packaging line in Zhejiang, China
Yongxin Co., Ltd. configures this equipment in its high-speed printing back-end to process printed PET film. Through the online detection module, it can effectively identify image defects and realize reverse rewinding correction, ultimately improving the qualified rate of finished products and establishing stable delivery capabilities for export orders.
Applied to Vinapack Paper Aluminum Composite Material Workshop in Vietnam
Vinapack uses the F500 model to process CPP+Aluminum composite film. After high-speed slitting, the large roll with a diameter of 800mm is converted into multiple rolls with a diameter of 150mm for sales specifications, shortening the roll change time and meeting the needs of local fast-moving consumer goods packaging companies.
F500 High Speed Rewinding Machine Care and Maintenance
Clean the photoelectric correction sensor regularly
After each shift, wipe the photoelectric sensor with a clean dust-free cloth to prevent dust accumulation and misjudgment. Check the sensitivity of the sensor every week to ensure that the recognition deviation does not exceed ±0.2mm, and test whether the adjustment response time is lower than the standard range.
Check the tension sensor and air shaft
Monthly maintenance requires testing whether the low tension sensor signal output is accurate and confirming that the tension fluctuation value does not exceed ±1.5N at different speeds. At the same time, check the air tightness of the unwinding and rewinding air shafts, and replace the sealing ring or inflation pipe if necessary to prevent slippage from affecting the accuracy.
Electrical system safety check
Every quarter, professional engineers will perform software upgrades and hardware tests on the main control board, servo module, power module, etc. in the SIEMENS control cabinet to ensure that the line connectors are not loose or aging, and avoid electrical failures during operation, which will affect continuous production.
Lubrication and maintenance of sliding parts
Add special lubricating grease to sliding parts such as the correction guide rail, unwinding tension wheel and slitting knife holder every two weeks to avoid increased running resistance and decreased positioning accuracy due to dry friction. It is recommended to use high temperature resistant and anti-oxidation lubricants to adapt to high speed and high temperature environments.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
