ELS High-speed Gravure Printing Machine
Category：Printing
Printing Pattern Fixed Length Detection System
Online Defect Detection System
Auto Ink- Filling System
Ink Delivery Device
Online Slitting
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Plastic Film Roll Printing Machine consists of an automatic unwinding system, a tension control system, a guide correction module, a color printing unit, an ink path system, a hot air drying area, an automatic winding system and an electric control console. It is a high-performance device designed for continuous pattern printing on roll film materials. It is suitable for pattern processing of various polymer film materials and composite materials.
ELS High-speed Gravure Printing Machine Parameter
| Model No. | Max Materials Width | Plate Cylinder Diameter | Max Unwind Dia. | Max Rewind Dia. | Registration Accuracy | Max Speed | Applicable Materials | Color |
| JW-YS1350DZ- | 1300mm | Ф 120~ Ф 300mm | Φ800mm | Φ800mm | ≤±0.1mm | 400m | OPP BOPP CPP PE PET PVC NY PAPER NWF | 1-10 |
| JW-YS1750DZ- | 1700mm | Ф 120~ Ф 300mm | Φ800mm | Φ800mm | ≤±0.1mm | 400m | OPP BOPP CPP PE PET PVC NY PAPER NWF | 1-10 |
| JW-YS2550DZ- | 2500mm | Ф 120~ Ф 300mm | Φ800mm | Φ800mm | ≤±0.1mm | 150m | OPP BOPP CPP PE PET PVC NY PAPER NWF | 1-10 |
※Remarks: Other sizes of machines are available upon request
ELS High-speed Gravure Printing Machine Features
1. High-speed printing capability, suitable for mass production
Among the Plastic Film Roll Printing Machine models, the maximum operating speed of JW-YS1350DZ and JW-YS1750DZ can reach 400m/min, which greatly improves the unit time production capacity, suitable for long-cycle, high-frequency order production tasks, ensuring short delivery cycle and stable output.
2. High-precision overprinting system to ensure pattern consistency
The full range of Plastic Film Roll Printing Machine is equipped with a servo-driven closed-loop overprinting system, and with a high-definition correction module, the color registration accuracy of the whole machine is ≤±0.1mm. Even at high speed, the pattern edge can be kept clear and the color positioning is not offset, which is particularly suitable for brand packaging printing.
3. Low-tension transmission system to protect materials from deformation
Plastic Film Roll Printing Machine adopts digital constant tension control algorithm, and the tension can be precisely adjusted within the range of 1.5N~15N, which effectively prevents the stretching deformation of flexible films such as PE and CPP during the printing process, and is particularly suitable for ultra-thin films and breathable film printing.
4. Energy-saving hot air drying system to improve drying efficiency
The printing unit is equipped with an air-energy hot air circulation drying system, and each color group is equipped with an independent temperature-controlled air duct (temperature range: 50~120°C), which can quickly evaporate water-based ink or ink, increase drying speed and reduce energy consumption, and effectively ensure that the printing quality is not distorted due to ink retention.
5. Automatic splicing and cutting to improve roll changing efficiency
The unwinding and rewinding system supports automatic splicing function, with a maximum rewinding diameter of Φ800mm and a roll changing time of<1 second.="" it="" can="" automatically="" complete="" material="" replacement="" and="" docking="" without="" stopping="" the="" machine="">
6. Wide material compatibility to meet diverse customer needs
Plastic Film Roll Printing Machine is compatible with a variety of materials such as OPP, BOPP, CPP, PE, PET, PVC, NY, paper, non-woven fabrics, etc. The maximum material width can reach 2500mm (JW-YS2550DZ), which is suitable for different packaging forms and printing pattern requirements of customers in multiple industries.
1. Baby Diaper Bottom Film Printing Base in Ho Chi Minh, Vietnam
Plastic Film Roll Printing Machine is used by Vietnamese customers to provide baby diaper breathable film color printing services for Unicharm. It uses the JW-YS1350DZ model with a 6-color ink system, with an annual production capacity of more than 4,000 tons, ensuring consistent bottom film printing patterns and bright colors.
2. Buenos Aires Adult Care Products Packaging Film Printing Center, Argentina
JW-YS1750DZ Plastic Film Roll Printing Machine is used for printing PE film on the outer packaging of adult diapers in this project. The customer is a local OEM enterprise that manufactures for Essity. It supports high coverage ink patterns and batch number coding requirements, and the system has been running stably for more than 24 months.
3. Pet Pad Absorbent Film Printing Production Line in Johor, Malaysia
The customer uses JW-YS2550DZ Plastic Film Roll Printing Machine for color printing of non-woven fabrics and CPP composite absorbent layers. It is equipped with a 10-color ink system and defect detection module, and is the exclusive supplier of absorbent film printing services for PETSOFT Malaysia, meeting its export standards to Europe and the United States.
4. Krakow Food Grade BOPP Packaging Film Printing Factory, Poland
This project uses the JW-YS1350DZ Plastic Film Roll Printing Machine, which is dedicated to food grade transparent BOPP film printing and serves the outer packaging of brand Bakoma yogurt products. Printing adopts water-based ink solution, which is environmentally friendly and odorless, and meets EU food contact standards.
ELS High-speed Gravure Printing Machine Care and Maintenance
1. Daily cleaning of the printing system
After the production is completed every day, professional cleaning fluid should be used to thoroughly clean the plate roller, ink scraper, and ink guide pipe. Especially when using the water-based ink system, the ink must be prevented from drying. It is recommended to perform deep ink circulation cleaning once a week.
2. Regular calibration of the tension module
It is recommended to calibrate the tension controller after every 1000 hours of operation, and check whether the tension feedback encoder and the air shaft are synchronized to avoid printing deviation or film breakage due to tension fluctuations.
3. Hot air circulation inspection of the drying system
Check the working efficiency of the air energy heating element and the fan once a quarter, and clean the dust accumulation inside the air duct to prevent affecting the hot air flow rate and temperature control accuracy, and ensure that the ink layer dries quickly without sticking.
4. Lubrication and maintenance of the automatic roll-changing system
All splicing knives and roll slides need to be filled with special lubricating oil once a month to keep them flexible and mobile, ensure smooth splicing and roll-changing movements, and check the sensitivity of the sensor switch.
5. Error correction of the overprint servo system
It is recommended to perform an error compensation test of the servo overprint system every 1500 hours of operation, and fine-tune the color group registration through the main control system to ensure that the accuracy is maintained within ±0.1mm for a long time to avoid visual pattern deviation affecting the end user experience.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
