
F500A High Speed Rewinding Machine
Category:Inspection/Rewinding
Printing Pattern Fixed Length Detection System
Online Defect Detection System
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Film Roll Slitting Rewinding Machine is a high-performance equipment specially designed for processing various types of roll materials. It is suitable for slitting and rewinding materials such as PE, BOPP, PET, CPP, PVC, aluminum foil and paper.
F500A High Speed Rewinding Machine Parameter
Model No. | Max Materials Width | Unwind Dia. | Rewind Dia. | Max Speed | Material |
JW-F500A-800 | 500 | Φ800mm | Φ800mm | 600m/min | PE, BOPP,PET,CPP, PVC, Aluminum Foil And Paper. |
※Remarks: Other sizes of machines are available upon request
F500A High Speed Rewinding Machine Features
Intelligent centralized control | Clear operation logic
The whole machine is centrally managed by the German SIEMENS SIMATIC motion control system to achieve intelligent control of the entire process from unwinding, guiding, slitting to rewinding. The response speed of each execution component is less than 0.3 seconds. With the human-machine interface system, the operation process is logical and modular, reducing the complexity of manual operation.
High-speed rewinding capability | Outstanding operating efficiency
The Film Roll Slitting Rewinding Machine model has a maximum operating speed of 600 meters/minute, greatly improving processing efficiency. It is suitable for a wide range of materials, including thin PE film to thick aluminum foil materials, suitable for batch order processing needs for various industrial purposes.
High-precision web guiding system | Ensure accurate material trajectory
Film Roll Slitting Rewinding Machine adopts the frame-type web guiding system of the German BST brand, combined with photoelectric tracking and identification, and the web guiding accuracy reaches ±0.15mm. Even at high speed, the material can continue to pass through the guide system stably to avoid material edge displacement or uneven stacking.
Low-tension control system | Strong material adaptability
Film Roll Slitting Rewinding Machine is equipped with a low-tension detection sensor, which can automatically sense the stress state of the coil and dynamically adjust the unwinding and rewinding tension with a control accuracy of ±0.05N, which is especially suitable for ultra-thin film materials to prevent stretching deformation or relaxation and wrinkling.
Front and rear two-way switching | Flexible and practical operation
Film Roll Slitting Rewinding Machine has the function of free switching between forward and backward directions, allowing operators to flexibly adjust the rewinding direction according to the material direction and process requirements. This function is particularly practical when positioning patterns and checking material rewinding, effectively improving the convenience of operation.
Changwon, South Korea | LG Chem Functional Film Fine Repair Roll
LG Chem uses Film Roll Slitting Rewinding Machine to slitting and rewind the outer protective film of high-performance lithium batteries. The equipment runs smoothly and can still ensure the edge trimming accuracy under a high load of 600m/min, so that the roll meets the requirements of the later heat sealing and lamination process.
Istanbul, Turkey | Eti Company Food Aluminum Foil Slitting
Eti Food Group uses the model to remove defects and correct the size of aluminum foil laminated films. With the online defect detection system, it can accurately identify defects such as bubbles and scratches, and realize rewinding and rejection, greatly reducing the waste of packaging materials.
Bogor, Indonesia | Asia Pulp & Paper Label Roll Processing
APP Group uses it to rewind its semi-finished paper rolls after label printing. With the help of the fixed-length pattern detection system equipped with the Film Roll Slitting Rewinding Machine, the length error of each roll is accurately controlled within ±0.5mm, significantly improving the consistency of label cutting and overprinting.
Buenos Aires, Argentina | Vicky Packaging Film Reprocessing
Vicky purchased Film Roll Slitting Rewinding Machine for the rewinding and classification of PE packaging film. The equipment will perform secondary repair on products with damaged corners in the raw materials, and at the same time realize the switching of large rolls with different radial specifications of small rolls, which improves the flexibility of shipment.
F500A High Speed Rewinding Machine Care and Maintenance
Regular cleaning of the correction guide system
After every 100 hours of operation, use dust-free alcohol cotton to clean the correction probe and photoelectric sensor area to ensure that the recognition image is not offset. If the correction accuracy is found to be reduced, the system can automatically calibrate to restore the original recognition state.
Servo drive module temperature control monitoring
It is recommended to check whether the servo motor temperature is lower than 50°C every two weeks and confirm whether the cooling fan is operating normally. If abnormal temperature rise is found, the dust at the air inlet should be cleaned immediately and the heat dissipation module should be checked.
Tension sensor calibration review
Perform zero and full-scale calibration of the tension detection sensor every month to keep the tension control system error within the specified range (±0.05N). If the tension fluctuates violently, the sensor needs to be replaced or the connection integrity needs to be checked.
Lubrication and gap detection of reel structure
After the cumulative rewinding material exceeds 300,000 meters, lubricate the rewinding air shaft and unwinding brake system, and measure the rotation deviation. If the sleeve is found to be worn, it should be replaced in time to prevent rewinding deviation and abnormal noise.
Human-machine interface system software upgrade
Check the SIEMENS touch screen software version every quarter and upgrade it to ensure that the Film Roll Slitting Rewinding Machine operation instructions are synchronized with the control program to avoid action delays or program logic errors due to system lag.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.