Automated inspection equipment is a highly integrated intelligent image inspection equipment designed for defect identification and quality control of coiled materials during production.
Inspection machine Parameter
| Model No. | Max Materials Width | Unwind Dia. | Rewind Dia. | Max Speed | Material |
| JW-PJ1300 | 1300 | Φ800mm | Φ800mm | 450m/min | PE, BOPP,PET,CPP, PVC, Aluminum Foil And Paper. NWF |
| JW-PJ500 | 500 | Φ800mm | Φ800mm | 450m/min | PE, BOPP,PET,CPP, PVC, Aluminum Foil And Paper. NWF |
※Remarks: Other sizes of machines are available upon request
Inspection machine Features
Intelligent and accurate | Image comparison accuracy up to banknote level
Automated Inspection Equipment is equipped with a high-end image comparison system with an identification accuracy of 0.03mm, which is suitable for micro-defect identification and texture deviation comparison. It has an image processing algorithm that meets the banknote detection standard to ensure that product quality meets the needs of the high-end market.
Stable and reliable | Tension control system ensures smooth operation
The tension system implements closed-loop feedback control and adjusts the tension changes of running materials in real time to ensure that the materials do not wrinkle or deviate at high speeds. It is suitable for online inspection of easily deformed substrates such as PET, BOPP, and aluminum foil.
Wide-width compatibility | Supports material widths from 500mm to 1300mm
Automated Inspection Equipment provides two standard specifications , which can support materials with a maximum width of 1300mm. It also has a modular adjustment mechanism for quick adaptation to different product lines.
Centralized control | SIEMENS integrated motion platform
The entire control system is based on the German SIEMENS SIMATIC controller and full servo drive architecture, supporting synchronous data acquisition, image processing and material transportation, achieving Automated Inspection Equipment response time of less than 0.5 seconds, low failure rate and strong system stability.
Automatic correction | CCD image guidance ensures material trajectory accuracy
The imported CCD line correction module can continuously identify the edge of the material and adjust the deviation range to adapt to the ±2mm fluctuation of the material running trajectory, and achieve end-to-end accurate tracking and stable transportation.
Los Angeles, USA | Procter & Gamble Diaper Composite Film Online Inspection
Procter & Gamble uses the model to perform image inspection on the PE composite film of baby diapers, identify bubbles, wrinkles, printing offset and other problems, and achieve 24-hour uninterrupted online quality control, increasing the yield rate to more than 98%.
Frankfurt, Germany | Henkel aluminum foil packaging material inspection line
Henkel deployed Automated Inspection Equipment on its aluminum foil adhesive material production line, completing large-scale inspection tasks through high-speed operation of 450m/min. The inspection system identifies that the alignment deviation is less than ±0.05mm, effectively improving the pattern alignment accuracy under high-gloss materials.
Chennai, India | ITC Printing Label Quality Inspection System
ITC uses the model to compare images of printed BOPP label films, which can accurately identify problems such as ink dots, misprints and broken lines. The system supports automatic alarms and records defect data for easy quality control and traceability.
Ho Chi Minh City, Vietnam | Unicharm non-woven edge detection
Unicharm is used in the production of non-woven fabrics for baby care products, combining CCD correction systems and image recognition modules to analyze the consistency of edge texture. The daily inspection volume exceeds 120,000 meters of material without manual intervention.
Inspection machine Care and Maintenance
Image system lens cleaning and calibration adjustment
It is recommended to wipe the detection lens with anti-static cloth every 120 hours of operation to keep the image clear; update the image comparison benchmark every two weeks to avoid image recognition errors caused by changes in ambient light.
Correction system light source inspection and correction
The CCD correction system needs to detect the light source intensity and focus deviation once a month. If the light intensity is lower than the standard value of 75lux, the LED light source module should be replaced in time to ensure the accuracy of material edge capture.
Tension system cylinder and pressure detection maintenance
It is recommended to check the tension control cylinder for air leakage or action delay every 500 hours, and calibrate the pressure regulating valve to keep the system working pressure within the range of 0.5Mpa~0.6Mpa.
SIEMENS control module firmware update
The technical team will perform a firmware upgrade once a quarter to keep the SIMATIC controller software and driver synchronized, reduce the risk of system communication interruption, and improve the image algorithm processing efficiency.
Lubrication of unwinding and rewinding bearings and inspection of shaft core
It is recommended to add high-temperature grease to the unwinding and rewinding bearings after every 100,000 meters of material operation to ensure smooth rotation without abnormal noise. At the same time, check whether the expansion of the air shaft is maintained in good condition to prevent the risk of shaft derailment.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
