
Mechanical Line Shaft High-Speed Gravure Printing Machine
Category:Gravure Printing Machine
Printing Pattern Fixed Length Detection System
Online Defect Detection System
Auto Ink- Filling System
Ink Delivery Device
Online Slitting
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High Speed Gravure Printing Machine consists of an automatic unwinding device, a registration control system, multiple printing units, a drying system, an automatic winding system, an electronic control system, and a tension control module. The exterior adopts a closed modular structure, combining industrial aluminum alloy and stainless steel materials, and is sprayed with a corrosion-resistant coating. It can use water-based or oil-based inks for high-speed printing, and the maximum color group supports 10 colors. It is a high-precision printing device developed for flexible materials such as breathable films and PE cast films.
Mechanical Line Shaft High-Speed Gravure Printing Machine Parameter
Model No. | Max Materials Width | Plate Cylinder Diameter | Max Unwind Dia. | Max Rewind Dia. | Registration Accuracy | Max Speed | Applicable Materials | Color |
JW-YS1350JX- | 1300mm | Ф 120~ Ф 300mm | Φ800mm | Φ800mm | ≤±0.1mm | 250m | OPP BOPP CPP PE PET PVC NY PAPER NWF | 1-10 |
JW-YS1750JX- | 1700mm | Ф 120~ Ф 300mm | Φ800mm | Φ800mm | ≤±0.1mm | 250m | OPP BOPP CPP PE PET PVC NY PAPER NWF | 1-10 |
JW-YS2550JX- | 2500mm | Ф 120~ Ф 300mm | Φ800mm | Φ800mm | ≤±0.1mm | 150m | OPP BOPP CPP PE PET PVC NY PAPER NWF | 1-10 |
※Remarks: Other sizes of machines are available upon request
Mechanical Line Shaft High-Speed Gravure Printing Machine Features
1. Multi-ink adaptation: meet the printing needs of multiple scenarios
High Speed Gravure Printing Machine is compatible with water-based ink and ink printing solutions, with independent ink/water-based ink channels and anti-sedimentation stirring systems, suitable for environmentally friendly water-based inks or traditional solvent-based inks. The printing medium can be quickly switched according to customer needs, reducing the cleaning time by 30%.
2. Wide-format printing capability: multiple models to meet different specifications
The High Speed Gravure Printing Machine is available in three models: Each model supports printing roller diameters from Ф120mm to Ф300mm, with a maximum printing speed of 250m/min (150m/min ), which can meet the customized printing needs of different wide-format products.
3. Precise overprint control: error less than ±0.1mm
The High Speed Gravure Printing Machine is equipped with a closed-loop servo overprint system, combined with a pattern fixed length detection system, to achieve multi-color high-speed overprinting with a maximum error of ≤±0.1mm. Even on easily deformable materials such as PE breathable film, the printed image position consistency and high alignment accuracy can be maintained.
4. Low tension system: suitable for flexible film printing
The High Speed Gravure Printing Machine uses an independent tension module to control the tension of the unwinding, printing and rewinding areas. The unwinding tension is as low as 2.5N, which can prevent the film from wrinkling, tearing and pulling. It is especially suitable for the precise printing of ultra-thin PE film or microporous breathable film with a gram weight of less than 12g/㎡.
5. High-efficiency air drying: energy saving and environmental protection
The standard air-energy hot air drying system uses intelligent constant temperature control technology to achieve rapid ink drying in an energy-saving state. Each color group drying channel is equipped with a separate air duct and return air filtration system to ensure that the ink layer is fully dried and non-sticky.
6. Automatic roll switching system: improve production line efficiency
Both unwinding and rewinding support automatic material connection and roll changing functions, with a maximum roll diameter of Φ800mm. The roll changing time is controlled within 10 seconds, which greatly reduces the loss of downtime and roll changing, and the overall machine utilization rate can be increased by 20%.
1. Baby Diaper Packaging Film
The MLS high-speed gravure printing machine is applied in baby diaper packaging production. Hengan Group uses it to print high-definition graphics and consistent colors, ensuring its diaper brands stand out with professional and appealing packaging.
2. Adult Care Product Wrapping
The machine enables clear and durable printing on films used for adult incontinence product wrapping. Windeed integrates this solution to strengthen its brand image and ensure the protective packaging meets hygiene standards.
3. Feminine Hygiene Packaging
For sanitary napkin packaging, the MLS machine delivers sharp text and vibrant colors on thin films. Qifeng applies it to improve product shelf appeal and enhance consumer trust in its feminine care lines.
4. Baby Pants Film Printing
Xinqi employs the gravure printing machine to produce colorful and uniform prints on baby pants film, ensuring both aesthetics and durability.
5. Medical-grade Hygiene Film
In healthcare packaging, HET uses the MLS machine to ensure accurate and sterile printing on medical hygiene films, aligning with strict industry standards.
6. Specialty Hygiene Wraps
Zhaoan Tech applies this printing solution for specialty hygiene product wraps, achieving precise logo printing and consistent branding.
7. Protective Packaging Films
Huahan leverages the machine to manufacture printed films for protective hygiene products, ensuring clarity in batch information and traceability.
8. Household Hygiene Products
Zhuangda Material applies it for large-volume production of printed packaging for disposable household hygiene products, such as mattress covers and table sheets.
9. Customized Film Branding
Quanta-gold Boat uses this machine for customized branding prints on breathable film packaging, enabling differentiation across markets.
10. Nonwoven Product Wrapping
Xinsanhe integrates the MLS machine to print laminated nonwoven product packaging, combining clarity with durability.
11. High-speed Flexible Packaging
Qihua applies the machine in flexible film printing for hygiene products, achieving consistent high-speed production and reducing waste.
12. Safety Product Packaging
Xinghuo utilizes it for printing clear instructions and safety information on disposable protective product films, ensuring compliance and user confidence.
13. OEM/ODM Film Branding
ACHOICE leverages the MLS machine for customized OEM and ODM orders, delivering tailored branding solutions to international buyers.
Mechanical Line Shaft High-Speed Gravure Printing Machine Care and Maintenance
1. Regular cleaning and anti-corrosion treatment of printing rollers
After using the printing roller, the surface ink residue should be removed immediately with a special cleaning agent to prevent the ink from drying and affecting the next printing accuracy. Use anti-rust oil to apply to the roller axis area every month to avoid corrosion caused by moisture and causing roller deflection or jumping.
2. Calibration of the tension control system
It is recommended to check the output accuracy of the tension sensor and tension controller every three weeks to ensure that the tension response of each section is consistent. Especially after changing the type of material, the tension curve should be reset to prevent the material from running off.
3. Cleaning of the drying system filter
After every 100 hours of operation, check whether the filter of the drying air duct is blocked. It is recommended to use a high-pressure air gun to blow the filter clean. If the filter accumulates too much dust, it is easy to cause insufficient hot air volume, incomplete drying of the ink layer, and affect the printing adhesion and the neatness of the winding.
4. Maintenance of the ink pump and ink supply system
The ink pump should avoid continuous idling during operation. Replace the sealing ring and lubricate the shaft after every 300 hours of operation to prevent ink leakage or abnormal noise. The ink supply pipeline should be cleaned once a week, using warm water or specified solvents to avoid ink crystallization and poor ink supply.
5. Inspection of the automatic roll changing device
The electric eye sensors at the unwinding and winding ends should be wiped once a week to ensure accurate automatic calibration; the cutter replacement cycle is controlled to be changed every 60,000 meters to avoid burrs when cutting the film. Keep the film-cutting tape clean and sticky to ensure efficient roll change.
Note: Customized printing models with 1-10 colors can be provided according to customer needs. Online slitting, inking system upgrade, automatic visual correction module integration, etc. are also supported. Please contact us for sample demonstration, video materials and cooperation plans.
Foshan Shunde Jingwei Technology Co., Ltd. was founded in Foshan Shunde in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.