
The Multi Layer Blown Film Machine adopts a modular structure design. The overall equipment frame is welded with high-strength carbon steel, and the surface is sprayed with anti-corrosion coating. The main machine consists of three screw extruders with different diameters. In the center of the equipment, there is a cooling roller with spiral flow channel design. The entire film-penetrating path is optimized, and it is done in one go from feeding, melting, blowing to winding. The winding part is equipped with an automatic center surface winding system. The machine is equipped with a large-size touch screen operation panel, and is equipped with an online defect detection system, an automatic thickness measurement system and a side material recovery device, which is suitable for the industrial field environment of high-end sanitary products and medical film production plants.
Multi Layer Blown Film Machine Parameter
Model No. | Screw Dia. | Film Width | Film Layers | Film Weight | Winding Dia. | Max Speed |
JW-CM2800 | Ф105mm*1pc+Ф90mm*2pcs | 2300mm | 3 | 12-35g/㎡ | 600/800/1000mm | 250m/min |
※Remarks: Other sizes of machines are available upon request
Multi Layer Blown Film Machine Features
1. Specially designed screw, better plasticization efficiency
The Multi Layer Blown Film Machine adopts a screw structure specially developed for multi-layer co-extrusion film. Screws of different diameters perform their duties under the cooperation of independent drive motors, and handle the melting and mixing of different raw material layers respectively. Through high shear and low-temperature plasticization technology, the plasticization uniformity is greatly improved, the stratification problem is effectively prevented, and the longitudinal and transverse tensile properties and mechanical stability of the film material are improved.
2. Spiral channel cooling roller, more uniform cooling effect
The roller adopts a spiral channel water cooling design, so that the cooling medium is evenly distributed along the entire cylinder in a spiral shape, avoiding the occurrence of local overheating or overcooling, thereby ensuring the stability of the film blowing cooling process, improving the flatness and smoothness of the film, and is particularly suitable for film products that require high transparency and uniform thickness.
3. Energy-saving design covers all aspects, lower operating costs
Multi Layer Blown Film Machine adopts a number of energy-saving solutions as a whole: including high-efficiency variable frequency drive system, servo control system, insulation heating coil, waste heat recovery, etc., which greatly reduces energy consumption while ensuring high performance output. The energy-saving operation mechanism not only meets international green production standards, but also saves a lot of production costs for enterprises, with a very high cost-effectiveness ratio.
4. Optimized film penetration path, more convenient operation
The film penetration route of the whole machine has been optimized for many times, making the process from melt discharging to blow molding, cooling traction, edge trimming, and winding smooth and coherent. Operators are more efficient when changing film types or debugging Multi Layer Blown Film Machine, greatly reducing debugging time and film waste, and improving production rhythm.
5. Automatic center surface winding system, automatic material splicing
Multi Layer Blown Film Machine is equipped with a fully automatic surface winding and splicing system, which can automatically adjust the winding speed and pressure according to the change of film tension, realize automatic splicing and changing of rolls under high-speed operation, ensure continuous and stable operation of the production line, without frequent manual intervention, effectively reducing labor costs and production risks.
6. Online edge trimming and recycling system
Multi Layer Blown Film Machine is equipped with intelligent edge trimming tools and edge recycling pipeline systems. During the film production process, excess edge trimming is carried out in real time and recycled to the extrusion system for reuse, reducing material waste, maintaining edge neatness, and improving the final appearance and quality control capabilities of the product.
7. Online automatic thickness measurement system and defect detection function
Multi Layer Blown Film Machine integrates a high-precision online thickness gauge and an intelligent visual defect recognition system, which can monitor the thickness uniformity and surface defects of each batch of films in real time, realize data feedback adjustment closed-loop control, ensure that each batch of products meets customer quality standards, and effectively improve the qualified rate of shipment.
8. Auxiliary pull-out system to improve winding efficiency
Multi Layer Blown Film Machine is equipped with an auxiliary pull-out mechanism, which can quickly realize the replacement of the reel and the unwinding of the film after completing the winding of a roll of film, improve production efficiency, reduce downtime, optimize personnel operation convenience, and improve the overall ergonomic design level of Multi Layer Blown Film Machine.
1. Baby and adult diaper bottom film
Multi Layer Blown Film Machine can produce PE films with strong breathability, high strength and light weight, which are used for the bottom film layer of baby and adult diapers. Its film structure has good longitudinal and transverse stretchability, maintains structural integrity and comfort without increasing film thickness, and meets the composite requirements of high-speed packaging and close-fitting wear.
2. Sanitary napkins and pet pads base film
Multi-layer blown film technology can achieve the effective combination of different functional film layers, providing excellent anti-leakage performance for sanitary napkins and pet training pads. The film material has good liquid penetration resistance while maintaining a soft feel, and is widely used in large-scale order production by daily consumer goods manufacturers.
3. Medical protective clothing and dressing base film
Multi Layer Blown Film Machine can be used to produce medical breathable films, barrier films and pharmaceutical packaging films, etc., to meet the composite requirements of cleanliness, high strength, light weight and liquid penetration resistance in the medical field. In special periods such as epidemics, the film materials produced by Multi Layer Blown Film Machine can also be widely used in protective occasions such as disposable isolation suits, surgical gowns, and medical sheets.
4. Food-grade packaging film
By replacing some raw materials and adjusting process parameters, Multi Layer Blown Film Machine can also produce packaging films that meet food contact standards, such as vegetable and fruit packaging films, bento bottom films, etc. The film has high transparency, uniform thickness, and strong tear resistance, which is an ideal film material solution for food packaging companies.
5. Roofing waterproof membrane
Multi Layer Blown Film Machine can also be used for the film blowing process of building waterproof membranes. The multi-layer composite membrane has good UV resistance, aging resistance, and tensile resistance. It is particularly suitable for roofing waterproof cushions, tunnel linings, foundation anti-seepage and other construction projects.
Foshan Jingwei Technology Co., Ltd. was founded in Foshan in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.