Film Winding Machine
Category：Film Manufacturing
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The appearance of Film Winding Machine is modular layout. The main frame is welded with thick steel plates, and the surface is electrostatically sprayed for anti-corrosion treatment. The core control system adopts German SIEMENS SIMATIC motion controller and is equipped with a full set of SIEMENS servo drive units. The operation end is equipped with a high-definition touch screen human-machine interaction interface, which can monitor various operating data in real time to ensure convenient operation and accurate winding.
Film Winding Machine Parameter
| Model No. | Max Rewinding Dia | Max Rewind Width | Max Speed |
| JW-SJ2300BM | Φ1000mm | 2300mm | 300m/min |
| JW-SJ2800BM | Φ1000mm | 2800mm | 300m/min |
| JW-SJ3600BM | Φ1000mm | 3600mm | 300m/min |
※Remarks: Other sizes of machines are available upon request
Film Winding Machine Features
1. High-speed operation and stable performance
The maximum operating speed of Film Winding Machine can reach 300 meters/minute, and it can still maintain stable and vibration-free operation even under high-intensity production conditions. The high-inertia drive roller is matched with the closed-loop control of the servo system to ensure that the film is not wrinkled or offset during the winding process, which is suitable for products with extremely high surface quality requirements.
2. Large roll diameter design to improve roll changing efficiency
The maximum winding diameter of Film Winding Machine is Φ1000mm, which can greatly increase the length of a single roll, reduce the frequency of roll changing, and significantly improve the overall production efficiency. It is especially suitable for continuous high-speed production lines, such as breathable film, PE film and other large order application scenarios, to reduce the number of manual interventions per unit time.
3. Automatic double-station switching, saving labor
Film Winding Machine adopts a double-station fully automatic roll-changing structure. When the current roll is full, the spare roll automatically switches and continues to run without manual intervention, realizing non-stop material change, greatly reducing material waste and downtime, and improving production line continuity.
4. Full servo control system, precise synchronization
The entire line is equipped with German SIEMENS servo drives, matched with SIMATIC motion controllers, to ensure precise coordination of film tension, speed and interlayer synchronization. The machine realizes flexible linkage control of each axis to meet the synchronous operation requirements of different materials and thicknesses, and the product has high flatness.
5. Multi-mode winding method, strong adaptability
Supports a variety of control logics including preparation axis pre-drive mode, flexible synchronous winding mode, and low-loss material change mode to meet the needs of different types of film winding. Whether it is a film type with strict requirements on roll neatness or tightness, it can run stably.
6. Flexible replacement of the original machine winding module
Film Winding Machine has good system compatibility and modular design structure, and can directly replace the original winding system of most breathable film machines or cast film machines. After upgrading, you can enjoy high-speed, efficient and intelligent winding experience without changing the upstream equipment structure.
1. Premium Baby Diaper Materials
Hengan Group employs the surface center winding machine to handle premium baby diaper materials. The rolls are wound with stable density, ensuring smooth processing in high-speed diaper lines.
2. Elderly Care Pad Films
Windeed relies on this machine for elderly care pad films. The precise winding process reduces film wrinkling and ensures consistent roll quality.
3. Feminine Hygiene Product Films
Qifeng applies the winding machine to feminine hygiene product films, where precise roll tension ensures better downstream cutting and lamination results.
4. Biodegradable Packaging Films
Zhaoan Tech uses the system to wind biodegradable hygiene packaging films. This helps maintain eco-friendly material performance while meeting customer demand for sustainable products.
5. Disposable Household Films
Huahan integrates the winding machine into its production of disposable hygiene films, ensuring compact rolls with uniform winding for high-volume supply.
6. Large-size Mattress Films
Zhuangda Material leverages the machine for large-size mattress films, where strong and stable roll winding ensures consistent converting performance.
7. Breathable Functional Laminates
Quanta-gold Boat applies the equipment for breathable functional laminates, producing high-quality rolls suitable for specialized hygiene applications.
8. Nonwoven Hygiene Rolls
Xinsanhe employs the machine to wind nonwoven hygiene rolls, ensuring even density and smooth unwinding in later processes.
9. Industrial Safety Films
Xinghuo uses the machine to produce wound rolls of safety-related protective films, ensuring durability and precision for protective applications.
Film Winding Machine Care and Maintenance
1. Regularly check the servo system
It is recommended to perform parameter detection and operation calibration on the SIEMENS servo drive module and SIMATIC controller every three months to ensure that the control signal and feedback signal are synchronized and consistent to avoid errors or tension fluctuations during the winding process.
2. Clean the tension control components
Before or after work every day, wipe the tension control roller and film guide wheel of the Film Winding Machine and remove foreign objects. Long-term residual dust and film debris will affect the guide accuracy. It is recommended to use dust-free cloth and industrial alcohol for cleaning.
3. Regularly lubricate the bearings and transmission chain
The transmission chain, main bearing and eccentric wheel need to be oiled every two weeks. It is recommended to use high-temperature lithium-based grease to prevent dry grinding or jamming during high-speed operation.
4. Update wearing parts
After every 5,000 hours of operation, check and replace the key parts such as the synchronous belt, cutter, and material receiving mechanism spring that are severely worn to avoid sudden failure of the Film Winding Machine causing production interruption.
5. Software system version upgrade
It is recommended to contact the after-sales technical team every six months to check and upgrade the version of the remote control software to ensure that the Film Winding Machine maintains good communication and compatibility with the enterprise MES system and online detection system.
Foshan Shunde Jingwei Technology Co., Ltd. was founded in Foshan Shunde in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
