The appearance of Film Winding Machine is modular layout. The main frame is welded with thick steel plates, and the surface is electrostatically sprayed for anti-corrosion treatment. The core control system adopts German SIEMENS SIMATIC motion controller and is equipped with a full set of SIEMENS servo drive units. The operation end is equipped with a high-definition touch screen human-machine interaction interface, which can monitor various operating data in real time to ensure convenient operation and accurate winding.

1. High-speed operation and stable performance

The maximum operating speed of Film Winding Machine can reach 300 meters/minute, and it can still maintain stable and vibration-free operation even under high-intensity production conditions. The high-inertia drive roller is matched with the closed-loop control of the servo system to ensure that the film is not wrinkled or offset during the winding process, which is suitable for products with extremely high surface quality requirements.

2. Large roll diameter design to improve roll changing efficiency

The maximum winding diameter of Film Winding Machine is Φ1000mm, which can greatly increase the length of a single roll, reduce the frequency of roll changing, and significantly improve the overall production efficiency. It is especially suitable for continuous high-speed production lines, such as breathable film, PE film and other large order application scenarios, to reduce the number of manual interventions per unit time.

3. Automatic double-station switching, saving labor

Film Winding Machine adopts a double-station fully automatic roll-changing structure. When the current roll is full, the spare roll automatically switches and continues to run without manual intervention, realizing non-stop material change, greatly reducing material waste and downtime, and improving production line continuity.

4. Full servo control system, precise synchronization

The entire line is equipped with German SIEMENS servo drives, matched with SIMATIC motion controllers, to ensure precise coordination of film tension, speed and interlayer synchronization. The machine realizes flexible linkage control of each axis to meet the synchronous operation requirements of different materials and thicknesses, and the product has high flatness.

5. Multi-mode winding method, strong adaptability

Supports a variety of control logics including preparation axis pre-drive mode, flexible synchronous winding mode, and low-loss material change mode to meet the needs of different types of film winding. Whether it is a film type with strict requirements on roll neatness or tightness, it can run stably.

6. Flexible replacement of the original machine winding module

Film Winding Machine has good system compatibility and modular design structure, and can directly replace the original winding system of most breathable film machines or cast film machines. After upgrading, you can enjoy high-speed, efficient and intelligent winding experience without changing the upstream equipment structure.

1. A disposable sanitary products factory in Yangzhou, Jiangsu

The factory mainly produces breathable bottom film for baby diapers, and introduced our film winding machine to replace the original winding platform. After the Film Winding Machine was put into operation, the factory successfully reduced the frequency of roll change by 40%, saving nearly US$50,000 in labor costs annually. The cooperative brand is Huggies (designated supplier).

2. A food packaging company in Jakarta, Indonesia

The company provides food-grade PE film packaging materials for Nestlé Indonesia. The Film Winding Machine is used in conjunction with its cast film production line to achieve 24-hour uninterrupted production, and the neatness and thickness stability of the film meet the export standards to the EU.

3. A medical film manufacturer in Stuttgart, Germany

This customer mainly serves the medical dressing and surgical film industries, and the film materials have extremely high requirements for cleanliness and surface flatness. After using the Film Winding Machine, the 0.2mm thick film is flat and wrinkle-free while maintaining high tension operation. Brand partners include Paul Hartmann AG.

4. Buenos Aires Plastic Products Factory in Argentina

This factory focuses on the export business of waterproof membranes for construction. By configuring the Film Winding Machine and matching its co-extrusion blown film production line, the product's large roll diameter and winding efficiency are effectively improved, and the frequency of roll change is significantly reduced. The cooperative terminal brands include Sika Argentina Branch.

1. Regularly check the servo system

It is recommended to perform parameter detection and operation calibration on the SIEMENS servo drive module and SIMATIC controller every three months to ensure that the control signal and feedback signal are synchronized and consistent to avoid errors or tension fluctuations during the winding process.

2. Clean the tension control components

Before or after work every day, wipe the tension control roller and film guide wheel of the Film Winding Machine and remove foreign objects. Long-term residual dust and film debris will affect the guide accuracy. It is recommended to use dust-free cloth and industrial alcohol for cleaning.

3. Regularly lubricate the bearings and transmission chain

The transmission chain, main bearing and eccentric wheel need to be oiled every two weeks. It is recommended to use high-temperature lithium-based grease to prevent dry grinding or jamming during high-speed operation.

4. Update wearing parts

After every 5,000 hours of operation, check and replace the key parts such as the synchronous belt, cutter, and material receiving mechanism spring that are severely worn to avoid sudden failure of the Film Winding Machine causing production interruption.

5. Software system version upgrade

It is recommended to contact the after-sales technical team every six months to check and upgrade the version of the remote control software to ensure that the Film Winding Machine maintains good communication and compatibility with the enterprise MES system and online detection system.