on-Line Slitting Center Winding Machine
Category：Film Manufacturing
-
+86-18000876276 WhatsApp
Film Winding Equipment is a professional equipment used at the end of the plastic film production line, including a central winding platform, an automatic switching double-station system, an online slitting unit, a preparatory shaft mechanism, a swing film guide system, a rubber strip air shaft, and a centralized control console.
on-Line Slitting Center Winding Machine Parameter
| Model No. | Max Rewinding Dia | Max Rewind Width | Max Speed |
| JW-SJ2300ZX | Φ1000mm | 2300mm | 300m/min |
| JW-SJ2800ZX | Φ1000mm | 2800mm | 300m/min |
| JW-SJ3600ZX | Φ1000mm | 3600mm | 300m/min |
※Remarks: Other sizes of machines are available upon request
on-Line Slitting Center Winding Machine Features
1. High speed and high efficiency, leading production capacity
Film Winding Equipment has a maximum operating speed of 300 meters/minute and is suitable for various high-speed production lines. Under high-speed conditions, the equipment can still maintain stable tension and film guide control, and is not prone to film pleating, displacement and other problems, greatly improving unit time output.
2. Large roll diameter design to reduce roll change interference
Film Winding Equipment has a maximum roll diameter of Φ1000mm, supports continuous roll of long meters of film, reduces the number of manual roll changes, significantly improves work efficiency, and reduces the frequency of operation intervention, especially suitable for 24-hour uninterrupted production environment.
3. Center winding, superior precision control
Film Winding Equipment adopts center-driven winding mode, combined with flexible synchronous control technology, to ensure that each layer of film is closely aligned, the roll is neatly arranged, and surface defects caused by looseness or offset are avoided. It is especially suitable for breathable film and high-end packaging film with high appearance requirements.
4. Online slitting system, supporting multi-specification output
Equipped with online slitting device, the main film can be accurately slit in width before winding, without additional manual operation or supporting equipment, which is particularly suitable for mixed production of multi-specification orders, improving flexibility and efficiency.
5. Low-loss switching mode to reduce material waste
Film Winding Equipment is equipped with an automatic pre-drive switching system for the pre-drive shaft, which can automatically switch to the next station for winding after the current roll is full, and the switching loss is extremely low, effectively reducing joint waste and downtime, and improving film material utilization.
6. Optimized operation and easy maintenance
The overall film-passing path design has been optimized, the film guide is straighter, the resistance is smaller, and the Film Winding Equipment is more convenient to operate. It provides guided prompts with the human-machine interface and supports the fast film-threading mode, which is suitable for operators of different skill levels to quickly get started.
1. Disposable Household Hygiene Films
Huahan applies the on-line slitting center winding machine to disposable household hygiene films such as protective table covers. The equipment ensures precise slitting and tight, uniform winding, which improves storage and transport efficiency.
2. Baby Diaper Film Processing
Hengan Group uses the machine to process baby diaper backsheet films. The on-line slitting and center winding system guarantees accurate roll widths and clean edges, enabling stable high-speed diaper production.
3. Adult Care Pad Films
Windeed leverages this equipment to slit breathable films for adult care pads. The system provides consistent tension and compact winding, reducing waste and enhancing downstream converting performance.
4. Sanitary Napkin Laminates
Qifeng integrates the machine into sanitary napkin laminate film production. Its on-line slitting function ensures precise cuts, while center winding delivers rolls with excellent density, supporting large-scale feminine care manufacturing.
on-Line Slitting Center Winding Machine Care and Maintenance
1. Regular verification of servo control system
It is recommended to perform program verification and tension compensation detection on SIEMENS servo modules and SIMATIC controllers every three months. Through remote or local software upgrades, the synchronization of system operation is ensured to avoid film breakage or tension fluctuations due to control delays.
2. Daily cleaning of the film guide system
The operator needs to clean the film guide roller, tension arm and swing device every day to prevent film residue or oil from causing operation obstruction. It is recommended to use industrial dust-free cloth and neutral solvent for cleaning to maintain a low-friction operating environment on the surface.
3. Regular replacement of slitting tools
The online slitting unit uses high-speed steel blades or tungsten carbide blades. The sharpness should be checked after every 800 hours of operation, and replaced regularly according to the actual frequency of use to ensure slitting accuracy and edge cleanliness.
4. Lubrication and maintenance of the pre-drive mechanism
The pre-drive shaft, air shaft and swing arm mechanism are injected with high-temperature wear-resistant grease once a month. Pay attention to check the sealing of the air shaft to ensure that it is well sealed after air pressure inflation to avoid film roll slippage or shaft core misalignment.
5. Temperature and humidity management of the control panel system
The Film Winding Equipment control panel needs to be kept dry, light-proof and dust-proof. In a high-humidity environment, it is recommended to install a constant temperature dehumidification module to avoid condensation inside the control panel causing short circuits or electrical failures.
Foshan Shunde Jingwei Technology Co., Ltd. was founded in Foshan Shunde in 2017. The team has over 16 years of rich experience in the hygiene machinery manufacturing industry. It has long - term exchanges and cooperation with multiple domestic scientific research institutions, possesses profound professional knowledge in equipment manufacturing. Jingwei company attaches great importance to technology research and development and innovation. Currently, Jingwei has 66 patents and has won many honors such as “Specialized, Sophisticated, Distinctive and Innovative” and “High-tech Enterprise”, and has passed the ISO9001 certification. Relying on its strong technology, Jingwei has successfully developed a comprehensive film solution. By integrating cutting - edge hardware, software, and digital technologies, we are in a leading position in equipment digitization and intelligence, especially focusing on promoting the equipment digitization of the production line of hygiene product materials, making the production material process more transparent.
Jingwei helps customers with the informatization construction and digital upgrading of their factories. It continuously iterates and upgrades the production line equipment. Relying on Jingwei's equipment digital system, remote diagnosis can be carried out through the Internet, enabling Jingwei to quickly handle tasks related to the detection, repair, modification, and upgrading of equipment.
The product series of Jingwei Technology covers casting film machines, breathable film machines, printing machines, slitting machines, inspection and rewinding machines, laminated machines and palletizing robot arm.
With excellent product quality and first - class technical services, Jingwei Technology has won the trust and praise of numerous customers. Jingwei has cooperated with international customers such as the German company RKW and domestic well - known brands such as Hengan International Hygiene Products. We are also the designated production machinery suppliers for industry giants such as P&G and Kimberly - Clark.
Today, the employees of Jingwei Technology adhere to the principle of "enterprising, realistic, rigorous, and united", constantly explore and innovate. With technology as the core, quality as life, and users as God, we wholeheartedly provide you with self - control products with the highest cost - performance ratio, high - quality machinery and equipment, and meticulous after - sales service. We are committed to providing you with the most professional and customized solutions.
